Direct Phosphorylation of Psilocin Enables Optimized cGMP Kilogram-Scale Manufacture of Psilocybin
This chemistry paper (2020) describes and makes available the method for producing psilocybin on a large (1kg) scale.
Abstract
A second-generation kilogram-scale synthesis of the psychedelic tryptamine psilocybin has been developed. The synthesis was designed to address several challenges first encountered with the scale-up of previously described literature procedures, which were not optimized for providing consistent yield and purity of products, atom economy, or being run in pilot plant-scale reactors. These challenges were addressed and circumvented with the design of the second-generation route, which featured an optimized cGMP large-scale Speeter-Anthony tryptamine synthesis to the intermediate psilocin with improved in-process control and impurity removal over the three steps. Psilocin was subsequently phosphorylated directly with phosphorous oxychloride for the first time, avoiding a tedious and poor atom economy benzyl-protecting group strategy common to all previously described methods for producing psilocybin. In this report, the challenges encountered in a 100 g scale first-generation literature-based synthesis are highlighted, followed by a detailed description of the newly developed second-generation synthesis to provide over one kilogram of high-purity psilocybin under cGMP.
Research Summary of 'Direct Phosphorylation of Psilocin Enables Optimized cGMP Kilogram-Scale Manufacture of Psilocybin'
Introduction
Kargbo and colleagues place this work in the context of a resurgence of clinical research into psychedelic compounds, where psilocybin has emerged as a particularly suitable candidate because of its historical human use, tolerability across a range of doses, and prior pharmaceutical production. As demand for kilogram-scale active pharmaceutical ingredient (API) has risen to support modern clinical trials and potential commercial manufacture, the authors identified a need for a reliable, reproducible cGMP-compliant synthetic route that performs well at pilot-plant scale and meets quality-by-design (QbD) criteria including yield, purity, atom economy, and process control. This paper reports a second-generation, kilogram-scale synthesis of psilocybin that reworks the early literature-based multistep route. The new route features an optimised Speeter–Anthony tryptamine sequence to produce psilocin, followed by a novel direct phosphorylation of psilocin using phosphorus oxychloride (POCl3), thereby avoiding the benzyl-protecting group strategy used in prior syntheses. The study aims to document the challenges encountered during scale-up of a first-generation, literature-adapted process and to describe the design, in-process controls, and outcomes of the improved cGMP-capable synthesis capable of delivering over one kilogram of high-purity psilocybin.
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Kargbo, R. B., Sherwood, A., Walker, A., Cozzi, N. V., Dagger, R. E., Sable, J., O’Hern, K., Kaylo, K., Patterson, T., Tarpley, G., & Meisenheimer, P. (2020). Direct Phosphorylation of Psilocin Enables Optimized cGMP Kilogram-Scale Manufacture of Psilocybin. ACS Omega, 5(27), 16959-16966. https://doi.org/10.1021/acsomega.0c02387
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